Free course

Design engineering for industry

The basics a design office expects you to know on day one, taught for the job rather than the exam. Each lesson explains the standard, shows the maths where it is needed, and ends with a short self-check.

Start with Module 1: technical drawings

Who this is for

You areYou will get
New graduate, mechanical or aerospaceThe conventions a degree rarely covers: drawings, tolerances, margins of safety, reviews
Junior design engineerThe standards behind the CAD defaults, with numbers, editions and what goes wrong
Technician or apprentice moving into designThe maths, stated plainly, with worked examples you can check by hand
Engineer changing sector or conventionISO and ASME practice side by side, so an ISO drawing office and an ASME one both make sense

No sign-up, no tracking, no certificate. The lessons are free to read in any order, though each module builds on the one before it. UK spelling is used throughout, with US terms given where they differ.

Modules

Ten modules, five or six lessons each. Module 1 is published in full and Module 2 is being released two lessons a week. Later modules follow one lesson at a time, after each has been checked by a practising design engineer.

  • 2 of 6 lessons

    Module 2: GD&T essentials

    Datums, feature control frames, form, orientation, position, profile and run-out, in ISO 1101 and ASME Y14.5 side by side.

  • In preparation

    Module 3: Limits, fits and tolerance stacks in practice

    The ISO 286 system, choosing a fit, bearing seats, and worst case, RSS and Monte Carlo stack-ups.

  • In preparation

    Module 4: Materials selection for design

    Properties that matter, common grades and designations, allowables, corrosion, heat treatment and trade studies.

  • In preparation

    Module 5: Strength of materials for design

    Free body diagrams, factors of safety, margins of safety and reserve factors, combined stress, stress concentration and buckling.

  • In preparation

    Module 6: Bolted and pinned joints

    Preloaded joints, torque and the nut factor, thread engagement, shear joints, pins, clevises and lugs.

  • In preparation

    Module 7: Fatigue and fracture basics

    S-N curves, mean stress corrections, cumulative damage, crack growth and the design details that decide fatigue life.

  • In preparation

    Module 8: Dynamics and vibration for designers

    Natural frequency, resonance, damping, isolation, shock loads and critical speed, at the level a designer needs.

  • In preparation

    Module 9: Design for manufacture and assembly

    What drives cost in machining, sheet metal, castings and additive, tolerances versus cost, and designing for assembly.

  • In preparation

    Module 10: The engineering workflow

    Drawing checking, design reviews, change control, configuration management and working with stress, manufacturing and quality.

How the lessons are written

RuleWhat it means for you
Standards cited with editionsEvery lesson ends with a table of the standards it relies on, with the edition checked when the lesson was written.
Original diagramsEvery figure is drawn for the lesson. Nothing is copied from a standard, which you should still read for the full rules.
On the jobShort notes on how the topic shows up in a real design office: what checkers reject, what suppliers ask.
Worked examples and self-checksNumbers you can reproduce by hand, and a short quiz with explanations. Nothing is stored.
Linked to the calculatorsWhere a lesson meets a calculation, it links to the calculator that does it.

Written and reviewed by the CheckedCalc editor, a mechanical design engineer. See the editorial policy for how corrections are handled.