Structural Bolt Torque Chart, ASTM F3125 A325 and A490 with RCSC Minimum Pretension

Published . Last checked . Part of the bolt torque chart set. For any other size, friction or preload, use the bolt torque calculator.

For structural bolts the number that matters is the pretension. The RCSC Specification for Structural Joints does not accept a torque from a table as a way to reach it. For pretensioned and slip-critical joints the 2025 edition requires turn-of-nut, twist-off tension-control bolts, direct tension indicators or the combined method (an initial torque from a calibrated installation wrench, then a specified rotation). The calibrated wrench method of earlier editions was withdrawn in 2025. The torque columns here are estimates for planning, wrench selection and checking that a calibrated value is plausible. They are not an installation method.

The pretension column is RCSC (2025) Table 5.2, unchanged from the 2020 edition. It is 0.70 × the minimum tensile strength × As rounded to the kip, where As is the tensile stress area. The minimum tensile strength under ASTM F3125 is 120 ksi for Grade A325 and 150 ksi for Grade A490.

Each torque column gives the torque that would produce that pretension. The columns use K 0.20 (plain, as received), K 0.15 (lubricated, as many A490 and weathering bolts are supplied) and the VDI 2230 thread-geometry method. That method takes μ 0.12 with a heavy hex head and a standard hole of d + 1/16 in. The "% of proof load" column shows how hard RCSC pretension works the bolt: close to 100 % for A325.

What the columns assume

ColumnBasis
ThreadUNC 2A, as ASTM F3125 heavy hex structural bolts are supplied.
As0.7854 (d − 0.9743/n)², in² (ASME B1.1).
Min tensileASTM F3125: 120 ksi A325, 150 ksi A490.
RCSC min pretensionRCSC Specification for Structural Joints (2025), Table 5.2, kip.
% of proof loadPretension divided by the F3125 proof load (85 ksi A325, 120 ksi A490, × As).
Torque K 0.20 and K 0.15T = K F d at the RCSC pretension.
Torque VDI 2230, μ 0.12Heavy hex head bearing face about 0.95 × (1.5 d + 1/8 in) across flats (ASME B18.2.6), hole d + 1/16 in.
CalculateOpens the calculator with the pretension entered as a direct preload.

Pretension and torque estimate, ASTM F3125 A325 and A490

ASTM F3125 structural bolt pretension and torque estimate
Thread Grade Torque K 0.20Torque K 0.15Torque VDI 2230, μ 0.12RCSC min pretension (kip)As (in²)Min tensile (ksi)% of proof load Calculator
1/2-13 UNC A325 100 lbf·ft75.0 lbf·ft85.4 lbf·ft120.141912099 Calculate
1/2-13 UNC A490 125 lbf·ft93.8 lbf·ft107 lbf·ft150.141915088 Calculate
5/8-11 UNC A325 198 lbf·ft148 lbf·ft166 lbf·ft190.226012099 Calculate
5/8-11 UNC A490 250 lbf·ft188 lbf·ft210 lbf·ft240.226015088 Calculate
3/4-10 UNC A325 350 lbf·ft262 lbf·ft289 lbf·ft280.334512098 Calculate
3/4-10 UNC A490 438 lbf·ft328 lbf·ft361 lbf·ft350.334515087 Calculate
7/8-9 UNC A325 569 lbf·ft427 lbf·ft464 lbf·ft390.461712099 Calculate
7/8-9 UNC A490 715 lbf·ft536 lbf·ft583 lbf·ft490.461715088 Calculate
1-8 UNC A325 850 lbf·ft638 lbf·ft689 lbf·ft510.605712099 Calculate
1-8 UNC A490 1,067 lbf·ft800 lbf·ft865 lbf·ft640.605715088 Calculate
1-1/8-7 UNC A325 1,200 lbf·ft900 lbf·ft971 lbf·ft640.763312099 Calculate
1-1/8-7 UNC A490 1,500 lbf·ft1,125 lbf·ft1,213 lbf·ft800.763315087 Calculate
1-1/4-7 UNC A325 1,688 lbf·ft1,266 lbf·ft1,348 lbf·ft810.969112098 Calculate
1-1/4-7 UNC A490 2,125 lbf·ft1,594 lbf·ft1,698 lbf·ft1020.969115088 Calculate
1-3/8-6 UNC A325 2,223 lbf·ft1,667 lbf·ft1,781 lbf·ft971.154912099 Calculate
1-3/8-6 UNC A490 2,773 lbf·ft2,080 lbf·ft2,221 lbf·ft1211.154915087 Calculate
1-1/2-6 UNC A325 2,950 lbf·ft2,212 lbf·ft2,341 lbf·ft1181.405312099 Calculate
1-1/2-6 UNC A490 3,700 lbf·ft2,775 lbf·ft2,937 lbf·ft1481.405315088 Calculate

Source: RCSC Specification for Structural Joints Using High-Strength Bolts (5 June 2025), Table 5.2 and Section 8; ASTM F3125/F3125M-26 (strength); ASME B1.1-2019 (stress area). RCSC 2025: installation to the minimum pretension uses turn-of-nut, twist-off tension-control bolt, direct tension indicator or combined method pretensioning. A torque from this table is not an installation setting. See what changed in RCSC 2025.

Notes

  • Snug-tight joints need no pretension and no torque value. This chart is for pretensioned and slip-critical joints.
  • Galvanised A325 bolts with lubricated nuts are often nearer K 0.12 to 0.15. A490 may not be hot-dip galvanised.
  • The calculator shows how far the pretension would scatter with ±20 % friction variation for the same torque.
  • For general inch bolts see the SAE J429 chart. For metric bolts see the ISO 898-1 chart.